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Insulation for VOBB

 

We have had numerous projects with different methods of insulation. Our goal is to provide alternatives based on experience. You should choose the method that works best for you.

 

Insulation

As the use of VOBB block is the same material as regular CMU's (Concrete Masonry Unit), it is important to use the proper insulation to reduce heating and cooling costs for an enclosed building.

Basically, there are two practices for insulation. Many buildings have the insulation on the interior of the exterior walls. This practice is done in thousands of homes in Florida, etc. This is so that only the air on the inside of the building is heated or cooled.

Insulation on the exterior - The installation can be on the exterior or on the interior of the exterior wall. It makes no difference to the VOBB block. Some engineers think you should just heat/cool the air space. Some engineers think you take advantage of the thermal mass.

 

 

 

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204 http://www.vobb.com/CP-LA-Doerr.htm


Residential VOBB construction:

VOBB Interior view with the exterior walls being insulated on the inside of the VOBB block
http://www.vobb.com/CP-LA-Labauve.htm

VOBB Insulation on the exterior of VOBB block
http://www.vobb.com/CP-LA-RCA-1.htm


Commercial VOBB construction:

VOBB The insulation is put up. 1" * 4" is nailed on a vertical basis. (This helps to hang pictures.)
http://www.vobb.com/CP-LA-Westbrook-com.htm

However, there are many other people who say that the insulation should be on the exterior of the exterior walls. Some people believe that it is best to heat and cool the VOBB concrete block. This is suppose to take advantage of the weight mass and allow the temperature to stay more constant in the building.

VOBBInsulation being installed on the exterior of the walls
http://www.vobb.com/LA-Complete%20home.htm

VOBB blocks can be used with the insulation on either the interior or the exterior of the wall. It is estimated that the R-value of a six-inch wide VOBB block is .95. ( This estimate is based on the average of a 4" and a 8" as per the ColoraradoEnergy.org web page.)

In Lafayette, LA where the first VOBB home was built, the owners say several things about their home. They are as follows:
1. "We love our home."
2. Their VOBB home saves about $100 per month on the utility cost, or over $1,000 per year. This equates to over $30,000 for a typical 30-year note period of time.
3. Their VOBB home is so quiet.

In addition, the VOBB home owners have a big smile when a hurricane or other big storm comes to town, as they know they have a quality built home.

Based on the Colorado Department of Energy, it is estimated a six-inch wide VOBB block has a R-Value of .95.   ( Per the CDE, the R-Value of 4" Concrete Block is 0.80 and for
8" Concrete Block the R-Value is 1.11.)

While there are many good insulating materials, we suggest Polyisocyanurate (foil-faced) which has an R-Value 7.20 per inch.


Below are some table references for the insulating value with various construction products.

R-Value Table
Insulation Values For Selected Materials
Use the R-value table to help you determine the R-value of your wall or ceiling assemblies.

Colardo Energy R-Value Table Website

In addition, the following links are for additional detail on energy efficiency

http://www.concreteblockhomes.com/beauty_of_b
lock/energy_efficiency.htm

http://www.concretenetwork.com/concrete/radiant
floorheating/index.html

NOTE: There are a lot of people selling products with insulating materials attached or part of a concrete system (such as ICF - Insulated Concrete Forms). We strongly suggest you look at the cost of using such a product vs. VOBB. We have already had people do this price comparison. When they did their calculations, at first, it looked like ICF was cheaper, but after the total cost of material and labor was calculated, VOBB was proven to be cheaper. (This cost analysis was based on an actual customer's analysis, not our calculation.) In summary, the use of concrete block for structure is great. The use of insulating board, etc. is great. The mixture of the two as one product together is substandard (in our opinion) as compared to the use of VOBB. There are numerous insulating board products, etc. which are very easy to install and to tape so that there is no water or air penetration. This material is light and easy to install. On the other hand, concrete is a much heavier product and absorbs water. Likewise, VOBB can be used for interior walls where insulation is not needed and as such, it would be a waste of money.

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A lot of people want to compare a block-wall to a poured-concrete-wall. A great article is as per the following by Tim Carter:
http://www.askthebuilder.com/439_Poured_Concrete_vs_Block
_Walls.shtml

It should be noted that a poured-wall can be very expensive due to the necessity to build forms. As such, a block-wall in many situations is much more cost effective and much simpler to use, especially VOBB.

 

Z-Furring

VOBB dry stack concrete block

http://www.dietrichmetalframing.com/products/
http://www.dietrichmetalframing.com

 

HVAC Sizing for Concrete Homes
http://www.cement.org/bookstore/profile.asp?itemid=CD044

 
Description: Latest update of this popular software which provides an effective means of estimating heating and cooling system capacities for single-family concrete homes. Originally created as part of a HUD-sponsored project, this program accounts for thermal mass benefits not recognized in traditional residential HVAC design standards. The software calculates the system capacities based on the house dimensions, construction materials, air infiltration, location (U.S., Canada, and Mexico) and thermostat set point. Based on DOE 2.1E. Updated to latest ASHRAE Standards. MS Excel version 97 or later required for operation of the program.

This program uses a different approach than other HVAC sizing methodologies, such as Manual J and the ASHRAE Load Calculation Method. The Manual J and ASHRAE sizing methodologies were developed for low-mass frame walls and are based on summer and winter design conditions. To account for the thermal mass imparted by concrete walls, this software uses hourly weather data for a typical year. The hourly data are commonly used in energy modeling software and are based on typical mean (average) conditions from the past 30 years (TMY2 data). This is more representative of actual conditions in which the HVAC system will be operating. The user can use ACCA Manual S for guidance on selecting equipment after the capacities are determined.

This version of the program incorporates two updates from previous versions related to the heating and cooling system capacities:

1.) The system capacities are based on the heating day and cooling day with the greatest load, repeated for three consecutive days.
2.) The required heating and cooling system capacities have been oversized by 15% for cooling and 25% for heating in accordance with ASHRAE/IESNA Standard 90.1-2007, Appendix G.

Insulated concrete walls are increasingly utilized as an alternative to wood frame walls in residential construction. Insulated concrete walls include insulating concrete form (ICF) walls, cast-in-place insulated concrete walls, insulated precast concrete walls, autoclaved aerated concrete (AAC) walls, and insulated concrete masonry (CMU) walls. Houses constructed with concrete wall systems are both disaster resistant and energy efficient. Energy efficiency is imparted by the inherent thermal mass, high levels of insulation, and low air infiltration of these walls.

Considerable work has been performed by a variety of researchers to compare the energy performance of concrete homes to that of wood framed alternatives. The consensus is that the inherent energy-saving properties of insulated concrete walls can result in HVAC equipment being downsized by as much as 15 to 40% in concrete homes in comparison to identical wood-frame homes.

Unfortunately, widely used HVAC sizing methods such as Manuals J and S and the ASHRAE Handbook of Fundamentals are either cumbersome or do not account for the thermal mass, high levels of insulation, and/or low air infiltration of the insulated concrete walls. Additionally, many builders and HVAC contractors size HVAC equipment based on a 'rule-of-thumb' developed for wood-frame homes that equate equipment size with square footage of living space. The net result is an inefficient HVAC system that is typically oversized. An oversized HVAC system will have a higher initial cost than a correctly sized system, and it will consume more energy than necessary to maintain thermostat set points. Additionally, an oversized system will shorten the 'on' time, which can lead to larger temperature swings and reduced thermal comfort. Air conditioning systems with short 'on' times do not remove enough moisture from the indoor environment, which can promote moisture problems and increase the probability of occupant respiratory problems.

Based on this, the Department of Housing and Urban Development (HUD) sponsored an effort to compile available information regarding energy use in concrete homes, develop additional information as needed, and use this information to develop a methodology to properly size heating, ventilating, and air-conditioning (HVAC) equipment for concrete homes. HUD supports insulated concrete construction because it is energy-efficient and affordable. The result of this effort is an Excel-based program intended for use by residential contractors to estimate the required heating and cooling system capacity for single-family concrete homes. The capacity is based on a user-defined thermostat set point, the house dimensions, construction materials, and location (US and Canada). The software uses the DOE2.1E hourly simulation tool to determine energy loads for equipment sizing.

 

Due to numerous different soil conditions, building codes, etc.,
VOBB makes no guarantees and/or warranties (expressed or implied).
Please contact a qualified engineer, architect or building inspector as needed.